IoT in Manufacturing Industry: Role and Benefits

Introduction

IoT, or the Internet of Things, has already broken all probable online obstacles by interconnecting different technologies and getting them under one umbrella. The statistics given by MarketWatch state that "the global IoT in the manufacturing industry is expected to grow from USD 12.6 billion (2017) to USD 45.3 billion (2022)." This change is due to the rising demand for centralized monitoring, supervision of manufacturing infrastructure, and worldwide adoption of cloud services. With these favorable figures, executing IoT services in companies and the manufacturing industry is the finest way to obtain digital transformation.

What is IoT?

IoT (Internet of Things) defines the network of physical objects implanted with software, sensors, and other technologies to secure and exchange data with systems and appliances over the internet. These appliances range from your day-to-day objects to industrial tools. The internet of things is a technology that permits us to add a device to an idle object (for example, vehicles, plant electronic systems, roofs, lighting, etc.) that can estimate environmental parameters, develop associated data, and send it through a communications network.

The transformation of the manufacturing industry because of IoT

There is hardly a component that operates without IoT technologies. be it agriculture, smart cities, robotics, healthcare, retail, or home automation. IoT is a wide use case that covers everything from operating public cameras for monitoring social distancing to using telemedicine and remote healthcare.

The IoT in the manufacturing industry, mostly referred to as IIoT (Industrial Internet of Things), has advanced importance for operations. This covers how we manufacture goods, sell to customers, and follow up with assets. The availability of IoT infrastructure and robotics in the home indicates more businesses will begin taking advantage of IoT in manufacturing and industry.

What role does IoT play in manufacturing?

There are 3 significant factors that explain how IoT helps in manufacturing, which are as follows:

• Cost reduction:   Manufacturers tend to use IoT because of efficient inventory administration, agile processes, and lowered operating costs. For instance, smart connected products let you analyse everything from selling products to selling experiences. This means you can check on product service and post-sale service.

• Mass customization:   This is probably one of the biggest reasons to use IoT. The process of mass customization requires the development of different products and tools, which results in a mixed inventory. These procedures are complicated and require a viable solution.

• Shorter time to market:  When manufacturing is faster and more efficient, the product cycle time reduces. Take the example of Harley-Davidson. It used IoT to reconfigure and improve its York manufacturing facility, reducing the total time to create one bike from 21 days to 6 hours.

Benefits of IoT in manufacturing

Some of the benefits of how IoT is useful in manufacturing are:

• Asset tracking:   You can track products throughout the supply chain and inform the stakeholders of warnings and the probable deterioration of the goods.

• Facility management:  IoT-connected sensors and devices can analyse conditions like humidity, temperature, and vibrations. They can efficiently detect conditions that can negatively affect operations and warn you beforehand.

• Enhanced machine utilization:   The Industrial Internet of Things allows connecting machines to the internet, providing you with an understanding of machine lifelines and KPIs. This information is a huge help in improving the causes of unplanned downtime.

• Predictive maintenance: Using real-time data from interconnected IoT devices, early detection of defects in instruments and machinery is possible. This again protects your downtime and enables growth in overall productivity. It is important not to overlook the costs associated with reducing process time, scrap, and updating.

• Connecting remote assets: Connecting tools and machines means that data from different remote assets is efficiently available from one central location. These assets can be analysed and observed, providing you with a higher degree of control.

• Process and behavior monitoring: In business organizations and businesses, managers can acquire an understanding of their employees' performance using IoT data. For example, one can determine that employees always produce desertions due to this action and conduct a root cause investigation. This summaries quality assurance, cost savings, and improved scalability.

Conclusion

To summarize, the Internet of Things in manufacturing and business allows for increased productivity, lower costs, and waste elimination. By leveraging IoT technologies and data, you get better insight into market forecasting and supply chain processes, which ultimately result in a better consumer experience.